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SubjectI/O errors after moving to 2.4
Hi all

After upgrading two 2-CPU servers (intel) from 2.2 to 2.4, users
complain about their shell hangs for several seconds, sometimes minutes,
when doing trivial stuff like doing a 'cat' or a 'vi' against a file.
When trying to do more heavy I/O, the process in question will all of a
sudden go Defunct and stay like that till some wonder lets it out in
real life again. Does any of you know what this could be? The servers
are of quite different hardware; one is a Dell 4300, the other's a home
built something.

.config listed below

Please CC: to me as I'm not on the list

Regards

roy
---
#
# Automatically generated by make menuconfig: don't edit
#
CONFIG_X86=y
CONFIG_ISA=y
# CONFIG_SBUS is not set
CONFIG_UID16=y

#
# Code maturity level options
#
CONFIG_EXPERIMENTAL=y

#
# Loadable module support
#
CONFIG_MODULES=y
CONFIG_MODVERSIONS=y
CONFIG_KMOD=y

#
# Processor type and features
#
# CONFIG_M386 is not set
# CONFIG_M486 is not set
# CONFIG_M586 is not set
# CONFIG_M586TSC is not set
# CONFIG_M586MMX is not set
# CONFIG_M686 is not set
CONFIG_MPENTIUMIII=y
# CONFIG_MPENTIUM4 is not set
# CONFIG_MK6 is not set
# CONFIG_MK7 is not set
# CONFIG_MCRUSOE is not set
# CONFIG_MWINCHIPC6 is not set
# CONFIG_MWINCHIP2 is not set
# CONFIG_MWINCHIP3D is not set
CONFIG_X86_WP_WORKS_OK=y
CONFIG_X86_INVLPG=y
CONFIG_X86_CMPXCHG=y
CONFIG_X86_BSWAP=y
CONFIG_X86_POPAD_OK=y
CONFIG_X86_L1_CACHE_SHIFT=5
CONFIG_X86_TSC=y
CONFIG_X86_GOOD_APIC=y
CONFIG_X86_PGE=y
CONFIG_X86_USE_PPRO_CHECKSUM=y
# CONFIG_TOSHIBA is not set
CONFIG_MICROCODE=y
# CONFIG_X86_MSR is not set
# CONFIG_X86_CPUID is not set
CONFIG_NOHIGHMEM=y
# CONFIG_HIGHMEM4G is not set
# CONFIG_HIGHMEM64G is not set
# CONFIG_MATH_EMULATION is not set
CONFIG_MTRR=y
CONFIG_SMP=y
CONFIG_HAVE_DEC_LOCK=y

#
# General setup
#
CONFIG_NET=y
# CONFIG_VISWS is not set
CONFIG_X86_IO_APIC=y
CONFIG_X86_LOCAL_APIC=y
CONFIG_PCI=y
# CONFIG_PCI_GOBIOS is not set
# CONFIG_PCI_GODIRECT is not set
CONFIG_PCI_GOANY=y
CONFIG_PCI_BIOS=y
CONFIG_PCI_DIRECT=y
CONFIG_PCI_NAMES=y
# CONFIG_EISA is not set
# CONFIG_MCA is not set
# CONFIG_HOTPLUG is not set
# CONFIG_PCMCIA is not set
CONFIG_SYSVIPC=y
# CONFIG_BSD_PROCESS_ACCT is not set
CONFIG_SYSCTL=y
CONFIG_KCORE_ELF=y
# CONFIG_KCORE_AOUT is not set
CONFIG_BINFMT_AOUT=m
CONFIG_BINFMT_ELF=y
CONFIG_BINFMT_MISC=m
# CONFIG_PM is not set
# CONFIG_ACPI is not set
# CONFIG_APM is not set

#
# Memory Technology Devices (MTD)
#
# CONFIG_MTD is not set

#
# Parallel port support
#
# CONFIG_PARPORT is not set

#
# Plug and Play configuration
#
CONFIG_PNP=y
CONFIG_ISAPNP=y

#
# Block devices
#
CONFIG_BLK_DEV_FD=y
# CONFIG_BLK_DEV_XD is not set
# CONFIG_PARIDE is not set
# CONFIG_BLK_CPQ_DA is not set
# CONFIG_BLK_CPQ_CISS_DA is not set
# CONFIG_BLK_DEV_DAC960 is not set
CONFIG_BLK_DEV_LOOP=m
# CONFIG_BLK_DEV_NBD is not set
# CONFIG_BLK_DEV_RAM is not set
# CONFIG_BLK_DEV_INITRD is not set

#
# Multi-device support (RAID and LVM)
#
# CONFIG_MD is not set
# CONFIG_BLK_DEV_MD is not set
# CONFIG_MD_LINEAR is not set
# CONFIG_MD_RAID0 is not set
# CONFIG_MD_RAID1 is not set
# CONFIG_MD_RAID5 is not set
# CONFIG_BLK_DEV_LVM is not set

#
# Networking options
#
CONFIG_PACKET=y
# CONFIG_PACKET_MMAP is not set
# CONFIG_NETLINK is not set
# CONFIG_NETFILTER is not set
# CONFIG_FILTER is not set
CONFIG_UNIX=y
CONFIG_INET=y
CONFIG_IP_MULTICAST=y
# CONFIG_IP_ADVANCED_ROUTER is not set
# CONFIG_IP_PNP is not set
# CONFIG_NET_IPIP is not set
# CONFIG_NET_IPGRE is not set
# CONFIG_IP_MROUTE is not set
# CONFIG_INET_ECN is not set
# CONFIG_SYN_COOKIES is not set
# CONFIG_IPV6 is not set
# CONFIG_KHTTPD is not set
# CONFIG_ATM is not set
# CONFIG_IPX is not set
# CONFIG_ATALK is not set
# CONFIG_DECNET is not set
# CONFIG_BRIDGE is not set
# CONFIG_X25 is not set
# CONFIG_LAPB is not set
# CONFIG_LLC is not set
# CONFIG_NET_DIVERT is not set
# CONFIG_ECONET is not set
# CONFIG_WAN_ROUTER is not set
# CONFIG_NET_FASTROUTE is not set
# CONFIG_NET_HW_FLOWCONTROL is not set

#
# QoS and/or fair queueing
#
# CONFIG_NET_SCHED is not set

#
# Telephony Support
#
# CONFIG_PHONE is not set
# CONFIG_PHONE_IXJ is not set

#
# ATA/IDE/MFM/RLL support
#
CONFIG_IDE=y

#
# IDE, ATA and ATAPI Block devices
#
CONFIG_BLK_DEV_IDE=y
# CONFIG_BLK_DEV_HD_IDE is not set
# CONFIG_BLK_DEV_HD is not set
CONFIG_BLK_DEV_IDEDISK=y
# CONFIG_IDEDISK_MULTI_MODE is not set
# CONFIG_BLK_DEV_IDEDISK_VENDOR is not set
# CONFIG_BLK_DEV_IDEDISK_FUJITSU is not set
# CONFIG_BLK_DEV_IDEDISK_IBM is not set
# CONFIG_BLK_DEV_IDEDISK_MAXTOR is not set
# CONFIG_BLK_DEV_IDEDISK_QUANTUM is not set
# CONFIG_BLK_DEV_IDEDISK_SEAGATE is not set
# CONFIG_BLK_DEV_IDEDISK_WD is not set
# CONFIG_BLK_DEV_COMMERIAL is not set
# CONFIG_BLK_DEV_TIVO is not set
# CONFIG_BLK_DEV_IDECS is not set
CONFIG_BLK_DEV_IDECD=y
# CONFIG_BLK_DEV_IDETAPE is not set
# CONFIG_BLK_DEV_IDEFLOPPY is not set
# CONFIG_BLK_DEV_IDESCSI is not set
CONFIG_BLK_DEV_CMD640=y
# CONFIG_BLK_DEV_CMD640_ENHANCED is not set
# CONFIG_BLK_DEV_ISAPNP is not set
CONFIG_BLK_DEV_RZ1000=y
CONFIG_BLK_DEV_IDEPCI=y
CONFIG_IDEPCI_SHARE_IRQ=y
# CONFIG_BLK_DEV_IDEDMA_PCI is not set
# CONFIG_BLK_DEV_OFFBOARD is not set
# CONFIG_IDEDMA_PCI_AUTO is not set
# CONFIG_BLK_DEV_IDEDMA is not set
# CONFIG_IDEDMA_PCI_WIP is not set
# CONFIG_IDEDMA_NEW_DRIVE_LISTINGS is not set
# CONFIG_BLK_DEV_AEC62XX is not set
# CONFIG_AEC62XX_TUNING is not set
# CONFIG_BLK_DEV_ALI15X3 is not set
# CONFIG_WDC_ALI15X3 is not set
# CONFIG_BLK_DEV_AMD7409 is not set
# CONFIG_AMD7409_OVERRIDE is not set
# CONFIG_BLK_DEV_CMD64X is not set
# CONFIG_BLK_DEV_CY82C693 is not set
# CONFIG_BLK_DEV_CS5530 is not set
# CONFIG_BLK_DEV_HPT34X is not set
# CONFIG_HPT34X_AUTODMA is not set
# CONFIG_BLK_DEV_HPT366 is not set
# CONFIG_BLK_DEV_PIIX is not set
# CONFIG_PIIX_TUNING is not set
# CONFIG_BLK_DEV_NS87415 is not set
# CONFIG_BLK_DEV_OPTI621 is not set
# CONFIG_BLK_DEV_PDC202XX is not set
# CONFIG_PDC202XX_BURST is not set
# CONFIG_BLK_DEV_OSB4 is not set
# CONFIG_BLK_DEV_SIS5513 is not set
# CONFIG_BLK_DEV_SLC90E66 is not set
# CONFIG_BLK_DEV_TRM290 is not set
# CONFIG_BLK_DEV_VIA82CXXX is not set
# CONFIG_IDE_CHIPSETS is not set
# CONFIG_IDEDMA_AUTO is not set
# CONFIG_DMA_NONPCI is not set
CONFIG_BLK_DEV_IDE_MODES=y

#
# SCSI support
#
CONFIG_SCSI=y
CONFIG_BLK_DEV_SD=y
CONFIG_SD_EXTRA_DEVS=40
# CONFIG_CHR_DEV_ST is not set
# CONFIG_CHR_DEV_OSST is not set
# CONFIG_BLK_DEV_SR is not set
# CONFIG_CHR_DEV_SG is not set
CONFIG_SCSI_DEBUG_QUEUES=y
CONFIG_SCSI_MULTI_LUN=y
CONFIG_SCSI_CONSTANTS=y
CONFIG_SCSI_LOGGING=y

#
# SCSI low-level drivers
#
# CONFIG_BLK_DEV_3W_XXXX_RAID is not set
# CONFIG_SCSI_7000FASST is not set
# CONFIG_SCSI_ACARD is not set
# CONFIG_SCSI_AHA152X is not set
# CONFIG_SCSI_AHA1542 is not set
# CONFIG_SCSI_AHA1740 is not set
CONFIG_SCSI_AIC7XXX=y
CONFIG_AIC7XXX_CMDS_PER_DEVICE=8
CONFIG_AIC7XXX_RESET_DELAY=5
# CONFIG_SCSI_ADVANSYS is not set
# CONFIG_SCSI_IN2000 is not set
# CONFIG_SCSI_AM53C974 is not set
# CONFIG_SCSI_MEGARAID is not set
# CONFIG_SCSI_BUSLOGIC is not set
# CONFIG_SCSI_CPQFCTS is not set
# CONFIG_SCSI_DMX3191D is not set
# CONFIG_SCSI_DTC3280 is not set
# CONFIG_SCSI_EATA is not set
# CONFIG_SCSI_EATA_DMA is not set
# CONFIG_SCSI_EATA_PIO is not set
# CONFIG_SCSI_FUTURE_DOMAIN is not set
# CONFIG_SCSI_GDTH is not set
# CONFIG_SCSI_GENERIC_NCR5380 is not set
# CONFIG_SCSI_IPS is not set
# CONFIG_SCSI_INITIO is not set
# CONFIG_SCSI_INIA100 is not set
# CONFIG_SCSI_NCR53C406A is not set
# CONFIG_SCSI_NCR53C7xx is not set
# CONFIG_SCSI_NCR53C8XX is not set
# CONFIG_SCSI_SYM53C8XX is not set
# CONFIG_SCSI_PAS16 is not set
# CONFIG_SCSI_PCI2000 is not set
# CONFIG_SCSI_PCI2220I is not set
# CONFIG_SCSI_PSI240I is not set
# CONFIG_SCSI_QLOGIC_FAS is not set
# CONFIG_SCSI_QLOGIC_ISP is not set
# CONFIG_SCSI_QLOGIC_FC is not set
# CONFIG_SCSI_QLOGIC_1280 is not set
# CONFIG_SCSI_SEAGATE is not set
# CONFIG_SCSI_SIM710 is not set
# CONFIG_SCSI_SYM53C416 is not set
# CONFIG_SCSI_DC390T is not set
# CONFIG_SCSI_T128 is not set
# CONFIG_SCSI_U14_34F is not set
# CONFIG_SCSI_ULTRASTOR is not set
# CONFIG_SCSI_DEBUG is not set

#
# IEEE 1394 (FireWire) support
#
# CONFIG_IEEE1394 is not set

#
# I2O device support
#
# CONFIG_I2O is not set
# CONFIG_I2O_PCI is not set
# CONFIG_I2O_BLOCK is not set
# CONFIG_I2O_LAN is not set
# CONFIG_I2O_SCSI is not set
# CONFIG_I2O_PROC is not set

#
# Network device support
#
CONFIG_NETDEVICES=y

#
# ARCnet devices
#
# CONFIG_ARCNET is not set
CONFIG_DUMMY=m
# CONFIG_BONDING is not set
# CONFIG_EQUALIZER is not set
# CONFIG_TUN is not set
# CONFIG_NET_SB1000 is not set

#
# Ethernet (10 or 100Mbit)
#
CONFIG_NET_ETHERNET=y
# CONFIG_NET_VENDOR_3COM is not set
# CONFIG_LANCE is not set
# CONFIG_NET_VENDOR_SMC is not set
# CONFIG_NET_VENDOR_RACAL is not set
# CONFIG_AT1700 is not set
# CONFIG_DEPCA is not set
# CONFIG_HP100 is not set
# CONFIG_NET_ISA is not set
CONFIG_NET_PCI=y
# CONFIG_PCNET32 is not set
# CONFIG_ADAPTEC_STARFIRE is not set
# CONFIG_AC3200 is not set
# CONFIG_APRICOT is not set
# CONFIG_CS89x0 is not set
# CONFIG_TULIP is not set
# CONFIG_DE4X5 is not set
# CONFIG_DGRS is not set
# CONFIG_DM9102 is not set
CONFIG_EEPRO100=y
# CONFIG_EEPRO100_PM is not set
# CONFIG_LNE390 is not set
# CONFIG_NATSEMI is not set
# CONFIG_NE2K_PCI is not set
# CONFIG_NE3210 is not set
# CONFIG_ES3210 is not set
# CONFIG_8139TOO is not set
# CONFIG_8139TOO_PIO is not set
# CONFIG_8139TOO_TUNE_TWISTER is not set
# CONFIG_8139TOO_8129 is not set
# CONFIG_SIS900 is not set
# CONFIG_EPIC100 is not set
# CONFIG_SUNDANCE is not set
# CONFIG_TLAN is not set
# CONFIG_VIA_RHINE is not set
# CONFIG_WINBOND_840 is not set
# CONFIG_HAPPYMEAL is not set
# CONFIG_NET_POCKET is not set

#
# Ethernet (1000 Mbit)
#
# CONFIG_ACENIC is not set
# CONFIG_HAMACHI is not set
# CONFIG_YELLOWFIN is not set
# CONFIG_SK98LIN is not set
# CONFIG_FDDI is not set
# CONFIG_HIPPI is not set
# CONFIG_PPP is not set
# CONFIG_SLIP is not set

#
# Wireless LAN (non-hamradio)
#
# CONFIG_NET_RADIO is not set

#
# Token Ring devices
#
# CONFIG_TR is not set
# CONFIG_NET_FC is not set
# CONFIG_RCPCI is not set
# CONFIG_SHAPER is not set

#
# Wan interfaces
#
# CONFIG_WAN is not set

#
# Amateur Radio support
#
# CONFIG_HAMRADIO is not set

#
# IrDA (infrared) support
#
# CONFIG_IRDA is not set

#
# ISDN subsystem
#
# CONFIG_ISDN is not set

#
# Old CD-ROM drivers (not SCSI, not IDE)
#
# CONFIG_CD_NO_IDESCSI is not set

#
# Input core support
#
# CONFIG_INPUT is not set

#
# Character devices
#
CONFIG_VT=y
CONFIG_VT_CONSOLE=y
CONFIG_SERIAL=y
# CONFIG_SERIAL_CONSOLE is not set
# CONFIG_SERIAL_EXTENDED is not set
# CONFIG_SERIAL_NONSTANDARD is not set
CONFIG_UNIX98_PTYS=y
CONFIG_UNIX98_PTY_COUNT=256

#
# I2C support
#
# CONFIG_I2C is not set

#
# Mice
#
# CONFIG_BUSMOUSE is not set
CONFIG_MOUSE=y
CONFIG_PSMOUSE=y
# CONFIG_82C710_MOUSE is not set
# CONFIG_PC110_PAD is not set

#
# Joysticks
#
# CONFIG_JOYSTICK is not set
# CONFIG_QIC02_TAPE is not set

#
# Watchdog Cards
#
# CONFIG_WATCHDOG is not set
# CONFIG_INTEL_RNG is not set
# CONFIG_NVRAM is not set
# CONFIG_RTC is not set
# CONFIG_DTLK is not set
# CONFIG_R3964 is not set
# CONFIG_APPLICOM is not set

#
# Ftape, the floppy tape device driver
#
# CONFIG_FTAPE is not set
# CONFIG_AGP is not set
# CONFIG_DRM is not set

#
# Multimedia devices
#
# CONFIG_VIDEO_DEV is not set

#
# File systems
#
# CONFIG_QUOTA is not set
# CONFIG_AUTOFS_FS is not set
CONFIG_AUTOFS4_FS=y
CONFIG_REISERFS_FS=y
# CONFIG_REISERFS_CHECK is not set
# CONFIG_ADFS_FS is not set
# CONFIG_ADFS_FS_RW is not set
# CONFIG_AFFS_FS is not set
# CONFIG_HFS_FS is not set
# CONFIG_BFS_FS is not set
CONFIG_FAT_FS=m
CONFIG_MSDOS_FS=m
# CONFIG_UMSDOS_FS is not set
CONFIG_VFAT_FS=m
# CONFIG_EFS_FS is not set
# CONFIG_JFFS_FS is not set
# CONFIG_CRAMFS is not set
# CONFIG_RAMFS is not set
CONFIG_ISO9660_FS=m
CONFIG_JOLIET=y
# CONFIG_MINIX_FS is not set
# CONFIG_NTFS_FS is not set
# CONFIG_NTFS_RW is not set
# CONFIG_HPFS_FS is not set
CONFIG_PROC_FS=y
# CONFIG_DEVFS_FS is not set
# CONFIG_DEVFS_MOUNT is not set
# CONFIG_DEVFS_DEBUG is not set
CONFIG_DEVPTS_FS=y
# CONFIG_QNX4FS_FS is not set
# CONFIG_QNX4FS_RW is not set
# CONFIG_ROMFS_FS is not set
CONFIG_EXT2_FS=y
# CONFIG_SYSV_FS is not set
# CONFIG_SYSV_FS_WRITE is not set
# CONFIG_UDF_FS is not set
# CONFIG_UDF_RW is not set
# CONFIG_UFS_FS is not set
# CONFIG_UFS_FS_WRITE is not set

#
# Network File Systems
#
# CONFIG_CODA_FS is not set
CONFIG_NFS_FS=y
CONFIG_NFS_V3=y
# CONFIG_ROOT_NFS is not set
CONFIG_NFSD=y
CONFIG_NFSD_V3=y
CONFIG_SUNRPC=y
CONFIG_LOCKD=y
CONFIG_LOCKD_V4=y
CONFIG_SMB_FS=m
CONFIG_SMB_NLS_DEFAULT=y
CONFIG_SMB_NLS_REMOTE="iso8859-15"
# CONFIG_NCP_FS is not set
# CONFIG_NCPFS_PACKET_SIGNING is not set
# CONFIG_NCPFS_IOCTL_LOCKING is not set
# CONFIG_NCPFS_STRONG is not set
# CONFIG_NCPFS_NFS_NS is not set
# CONFIG_NCPFS_OS2_NS is not set
# CONFIG_NCPFS_SMALLDOS is not set
# CONFIG_NCPFS_NLS is not set
# CONFIG_NCPFS_EXTRAS is not set

#
# Partition Types
#
# CONFIG_PARTITION_ADVANCED is not set
CONFIG_MSDOS_PARTITION=y
CONFIG_SMB_NLS=y
CONFIG_NLS=y

#
# Native Language Support
#
CONFIG_NLS_DEFAULT="iso8859-15"
CONFIG_NLS_CODEPAGE_437=m
# CONFIG_NLS_CODEPAGE_737 is not set
# CONFIG_NLS_CODEPAGE_775 is not set
CONFIG_NLS_CODEPAGE_850=m
# CONFIG_NLS_CODEPAGE_852 is not set
# CONFIG_NLS_CODEPAGE_855 is not set
# CONFIG_NLS_CODEPAGE_857 is not set
# CONFIG_NLS_CODEPAGE_860 is not set
# CONFIG_NLS_CODEPAGE_861 is not set
# CONFIG_NLS_CODEPAGE_862 is not set
# CONFIG_NLS_CODEPAGE_863 is not set
# CONFIG_NLS_CODEPAGE_864 is not set
CONFIG_NLS_CODEPAGE_865=m
# CONFIG_NLS_CODEPAGE_866 is not set
# CONFIG_NLS_CODEPAGE_869 is not set
# CONFIG_NLS_CODEPAGE_874 is not set
# CONFIG_NLS_CODEPAGE_932 is not set
# CONFIG_NLS_CODEPAGE_936 is not set
# CONFIG_NLS_CODEPAGE_949 is not set
# CONFIG_NLS_CODEPAGE_950 is not set
CONFIG_NLS_ISO8859_1=m
# CONFIG_NLS_ISO8859_2 is not set
# CONFIG_NLS_ISO8859_3 is not set
# CONFIG_NLS_ISO8859_4 is not set
# CONFIG_NLS_ISO8859_5 is not set
# CONFIG_NLS_ISO8859_6 is not set
# CONFIG_NLS_ISO8859_7 is not set
# CONFIG_NLS_ISO8859_8 is not set
# CONFIG_NLS_ISO8859_9 is not set
# CONFIG_NLS_ISO8859_14 is not set
CONFIG_NLS_ISO8859_15=m
# CONFIG_NLS_KOI8_R is not set
# CONFIG_NLS_UTF8 is not set

#
# Console drivers
#
CONFIG_VGA_CONSOLE=y
# CONFIG_VIDEO_SELECT is not set
# CONFIG_MDA_CONSOLE is not set

#
# Frame-buffer support
#
# CONFIG_FB is not set

#
# Sound
#
# CONFIG_SOUND is not set

#
# USB support
#
# CONFIG_USB is not set

#
# Kernel hacking
#
CONFIG_MAGIC_SYSRQ=y

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