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    Subjectbio too big - in nested raid setup
    I am having troubles with nested RAID - when one array is added to
    the other, the "bio too big device md0" messages are appearing:

    bio too big device md0 (144 > 8)
    bio too big device md0 (248 > 8)
    bio too big device md0 (32 > 8)

    From internet searches I've found no solution or error like mine,
    just a note about data corruption when this is happening.


    My setup is the following - one 2TB and four 500GB drives. The goal
    is to have a mirror of the 2TB drive to a linear array of the other four

    So.. the state without the error above is this:

    # cat /proc/mdstat
    Personalities : [linear] [raid0] [raid1] [raid10] [raid6] [raid5] [raid4]
    md1 : active linear sdb1[0] sde1[3] sdd1[2] sdc1[1]
    1953535988 blocks super 1.1 0k rounding

    md0 : active raid1 sda2[0]
    1953447680 blocks [2/1] [U_]
    bitmap: 233/233 pages [932KB], 4096KB chunk

    unused devices: <none>

    With these block request sizes:

    # cat /sys/block/md{0,1}/queue/max_{,hw_}sectors_kb

    Now, I add the four drive array to the mirror - and the system starts
    showing the bio error at any significant disk activity.. (probably
    writes only). The reboot/shutdown process is full of these errors.

    The step which messes up the system (ignore re-added, it happened the
    very first time I've constructed the 4 drive array a hour ago):

    # mdadm /dev/md0 --add /dev/md1
    mdadm: re-added /dev/md1

    # cat /sys/block/md{0,1}/queue/max_{,hw_}sectors_kb

    The dmesg is just showing this:

    md: bind<md1>
    RAID1 conf printout:
    --- wd:1 rd:2
    disk 0, wo:0, o:1, dev:sda2
    disk 1, wo:1, o:1, dev:md1
    md: recovery of RAID array md0
    md: minimum _guaranteed_ speed: 1000 KB/sec/disk.
    md: using maximum available idle IO bandwidth (but not more than 200000
    KB/sec) for recovery.
    md: using 128k window, over a total of 1953447680 blocks.

    And as soon as a write occures to the array:

    bio too big device md0 (40 > 8)

    The removal of md1 from md0 does not help the situation, I need to
    reboot the machine.

    The md0 array bears LVM and inside it a root / swap / portage /
    distfiles and home logical volumes.

    My system is:

    # uname -a
    Linux desktop 2.6.32-gentoo-r1 #2 SMP PREEMPT Sun Jan 24 12:06:13 CET
    2010 i686 Intel(R) Xeon(R) CPU X3220 @ 2.40GHz GenuineIntel GNU/Linux

    Thanks for any help,


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      Last update: 2010-01-24 19:57    [W:0.022 / U:12.116 seconds]
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