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Subject[Bug report] System lockups on Tyan S2469 and lots of io [smp boot time problems too :(]
[1.] One line summary of the problem

System hangs on high I/O and doesn't boot properly in smp mode.

[2.] Full description of the problem/report:

Copying large amounts of data from an IDE disk to a SCSI raid array (3Ware
Escalade 7800) hangs the system completely.

System is a Tyan S2469 with two Athlon MP cpus.
Only one is used, because when booting with an SMP kernel, there are
endless time-outs and resets on the 3ware card.

The exact same behaviour was observed on a Tyan S2468 system with
the same 3Ware card. The 3Ware card has been RMAd (it wasn't faulty,
but I did it anyway to be sure), all the disks on the array have
been checked.

[3.] Keywords (i.e., modules, networking, kernel):

kernel, vm, ide, scsi

[4.] Kernel version (from /proc/version):

Linux version 2.4.20-3-k7 (herbert@gondolin) (gcc version 3.3 (Debian)) #1 Sun Jun 8 01:35:14 EST 2003

[5.] Output of Oops.. message (if applicable) with symbolic information
resolved (see Documentation/oops-tracing.txt)

No oops

[6.] A small shell script or example program which triggers the
problem (if possible)

cp large amount of data from ide disk to scsi array

[7.] Environment
[7.1.] Software (add the output of the ver_linux script here)
Gnu C 3.2.3
Gnu make 3.80
util-linux 2.11z
mount 2.11z
modutils 2.4.21
e2fsprogs 1.34-WIP
PPP 2.4.1
Linux C Library 2.3.1
Dynamic linker (ldd) 2.3.1
Procps 3.1.9
Net-tools 1.60
Console-tools 0.2.3
Sh-utils 5.0
Modules Loaded mousedev input agpgart lp parport autofs4 af_packet ext2 i2c-dev i2c-core isa-pnp lvm-mod loop 3w-xxxx sd_mod scsi_mod e1000 eepro100 mii rtc ext3 jbd ide-disk ide-probe-mod ide-mod unix

[7.2.] Processor information (from /proc/cpuinfo):
processor : 0
vendor_id : AuthenticAMD
cpu family : 6
model : 6
model name : AMD Athlon(tm) MP 2000+
stepping : 2
cpu MHz : 1666.741
cache size : 256 KB
fdiv_bug : no
hlt_bug : no
f00f_bug : no
coma_bug : no
fpu : yes
fpu_exception : yes
cpuid level : 1
wp : yes
flags : fpu vme de pse tsc msr pae mce cx8 apic sep mtrr pge mca cmov pat pse36 mmx fxsr sse syscall mmxext 3dnowext 3dnow
bogomips : 3322.67

Only one cpu active, though it is a dual cpu system.
The system doesn't even boot with two cpus :(, on bootup there are continuously
time-outs on the 3ware card and it gets reset ad infinitum (and ad nauseam...).

[7.3.] Module information (from /proc/modules):
mousedev 4148 0 (autoclean)
input 3520 0 (autoclean) [mousedev]
agpgart 37344 0 (autoclean) (unused)
lp 6816 0 (autoclean) (unused)
parport 25992 0 (autoclean) [lp]
autofs4 9780 2 (autoclean)
af_packet 13448 1 (autoclean)
ext2 34688 1 (autoclean)
i2c-dev 4676 0 (unused)
i2c-core 13476 0 [i2c-dev]
isa-pnp 31888 0 (unused)
lvm-mod 58624 12
loop 9560 0
3w-xxxx 32992 1
sd_mod 11660 2
scsi_mod 93984 2 [3w-xxxx sd_mod]
e1000 51340 1
eepro100 19732 1
mii 2432 0 [eepro100]
rtc 6792 0 (autoclean)
ext3 63808 6 (autoclean)
jbd 41764 6 (autoclean) [ext3]
ide-disk 12448 4 (autoclean)
ide-probe-mod 9744 0 (autoclean)
ide-mod 167736 4 (autoclean) [ide-disk ide-probe-mod]
unix 15148 76 (autoclean)

[7.4.] Loaded driver and hardware information (/proc/ioports, /proc/iomem)
/proc/ioports
0000-001f : dma1
0020-003f : pic1
0040-005f : timer
0060-006f : keyboard
0070-007f : rtc
0080-008f : dma page reg
00a0-00bf : pic2
00c0-00df : dma2
00f0-00ff : fpu
0170-0177 : ide1
01f0-01f7 : ide0
0376-0376 : ide1
03c0-03df : vga+
03f6-03f6 : ide0
0cf8-0cff : PCI conf1
1000-103f : Intel Corp. 82545EM Gigabit Ethernet Controller
1000-103f : e1000
1050-105f : 3ware Inc 3ware 7000-series ATA-RAID
1050-105f : 3ware Storage Controller
1060-1063 : Advanced Micro Devices [AMD] AMD-760 MP [IGD4-2P] System Controller
2000-2fff : PCI Bus #02
2000-20ff : ATI Technologies Inc Rage XL
2400-243f : Intel Corp. 82557/8/9 [Ethernet Pro 100]
2400-243f : eepro100
f000-f00f : Advanced Micro Devices [AMD] AMD-768 [Opus] IDE
f000-f007 : ide0
f008-f00f : ide1

/proc/iomem
00000000-0009efff : System RAM
0009f000-0009ffff : reserved
000a0000-000bffff : Video RAM area
000c0000-000c7fff : Video ROM
000c8000-000c8fff : Extension ROM
000e0000-000effff : Extension ROM
000f0000-000fffff : System ROM
00100000-3feeffff : System RAM
00100000-001f6826 : Kernel code
001f6827-00258503 : Kernel data
3fef0000-3fef5fff : ACPI Tables
3fef6000-3fefffff : ACPI Non-volatile Storage
3ff00000-3ff7ffff : System RAM
3ff80000-3fffffff : reserved
f4000000-f47fffff : 3ware Inc 3ware 7000-series ATA-RAID
f4800000-f481ffff : Intel Corp. 82545EM Gigabit Ethernet Controller
f4800000-f481ffff : e1000
f4820000-f482000f : 3ware Inc 3ware 7000-series ATA-RAID
f4900000-f5ffffff : PCI Bus #02
f4900000-f4900fff : Advanced Micro Devices [AMD] AMD-768 [Opus] USB
f4901000-f4901fff : ATI Technologies Inc Rage XL
f4902000-f4902fff : Intel Corp. 82557/8/9 [Ethernet Pro 100]
f4902000-f4902fff : eepro100
f4920000-f493ffff : Intel Corp. 82557/8/9 [Ethernet Pro 100]
f5000000-f5ffffff : ATI Technologies Inc Rage XL
f6200000-f6200fff : Advanced Micro Devices [AMD] AMD-760 MP [IGD4-2P] System Controller
f8000000-fbffffff : Advanced Micro Devices [AMD] AMD-760 MP [IGD4-2P] System Controller
fec00000-fec03fff : reserved
fee00000-fee00fff : reserved
fff80000-ffffffff : reserved

[7.5.] PCI information ('lspci -vvv' as root)
kalimero:~# lspci -vvv
00:00.0 Host bridge: Advanced Micro Devices [AMD] AMD-760 MP [IGD4-2P] System Controller (rev 11)
Control: I/O- Mem+ BusMaster+ SpecCycle- MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap+ 66Mhz+ UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort+ >SERR- <PERR-
Latency: 32
Region 0: Memory at f8000000 (32-bit, prefetchable) [size=64M]
Region 1: Memory at f6200000 (32-bit, prefetchable) [size=4K]
Region 2: I/O ports at 1060 [disabled] [size=4]
Capabilities: [a0] AGP version 2.0
Status: RQ=16 Iso- ArqSz=0 Cal=0 SBA+ ITACoh- GART64- HTrans- 64bit- FW- AGP3- Rate=x1,x2
Command: RQ=1 ArqSz=0 Cal=0 SBA+ AGP+ GART64- 64bit- FW- Rate=<none>

00:01.0 PCI bridge: Advanced Micro Devices [AMD] AMD-760 MP [IGD4-2P] AGP Bridge (prog-if 00 [Normal decode])
Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap- 66Mhz+ UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 64
Bus: primary=00, secondary=01, subordinate=01, sec-latency=64
I/O behind bridge: 0000f000-00000fff
Memory behind bridge: fff00000-000fffff
Prefetchable memory behind bridge: fff00000-000fffff
BridgeCtl: Parity- SERR- NoISA+ VGA- MAbort- >Reset- FastB2B-

00:07.0 ISA bridge: Advanced Micro Devices [AMD] AMD-768 [Opus] ISA (rev 05)
Control: I/O+ Mem+ BusMaster+ SpecCycle+ MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap- 66Mhz+ UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 0

00:07.1 IDE interface: Advanced Micro Devices [AMD] AMD-768 [Opus] IDE (rev 04) (prog-if 8a [Master SecP PriP])
Subsystem: Advanced Micro Devices [AMD] AMD-768 [Opus] IDE
Control: I/O+ Mem- BusMaster+ SpecCycle- MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap- 66Mhz- UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 0
Region 4: I/O ports at f000 [size=16]

00:07.3 Bridge: Advanced Micro Devices [AMD] AMD-768 [Opus] ACPI (rev 03)
Subsystem: Advanced Micro Devices [AMD] AMD-768 [Opus] ACPI
Control: I/O- Mem- BusMaster- SpecCycle- MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap- 66Mhz- UDF- FastB2B+ ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-

00:08.0 RAID bus controller: 3ware Inc 3ware 7000-series ATA-RAID (rev 01)
Subsystem: 3ware Inc 3ware 7000-series ATA-RAID
Control: I/O+ Mem+ BusMaster+ SpecCycle+ MemWINV+ VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap+ 66Mhz- UDF- FastB2B+ ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 72 (2250ns min), cache line size 10
Interrupt: pin A routed to IRQ 16
Region 0: I/O ports at 1050 [size=16]
Region 1: Memory at f4820000 (32-bit, non-prefetchable) [size=16]
Region 2: Memory at f4000000 (32-bit, non-prefetchable) [size=8M]
Expansion ROM at <unassigned> [disabled] [size=64K]
Capabilities: [40] Power Management version 1
Flags: PMEClk- DSI- D1+ D2- AuxCurrent=0mA PME(D0-,D1-,D2-,D3hot-,D3cold-)
Status: D0 PME-Enable- DSel=0 DScale=0 PME-

00:0b.0 Ethernet controller: Intel Corp. 82545EM Gigabit Ethernet Controller (Copper) (rev 01)
Subsystem: Intel Corp. PRO/1000 MT Server Adapter
Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV+ VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap+ 66Mhz+ UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 64 (63750ns min), cache line size 10
Interrupt: pin A routed to IRQ 19
Region 0: Memory at f4800000 (32-bit, non-prefetchable) [size=128K]
Region 2: I/O ports at 1000 [size=64]
Capabilities: [dc] Power Management version 2
Flags: PMEClk- DSI+ D1- D2- AuxCurrent=0mA PME(D0+,D1-,D2-,D3hot+,D3cold-)
Status: D0 PME-Enable- DSel=0 DScale=1 PME-
Capabilities: [e4] PCI-X non-bridge device.
Command: DPERE- ERO+ RBC=0 OST=0
Status: Bus=0 Dev=0 Func=0 64bit- 133MHz- SCD- USC-, DC=simple, DMMRBC=0, DMOST=0, DMCRS=0, RSCEM- Capabilities: [f0] Message Signalled Interrupts: 64bit+ Queue=0/0 Enable-
Address: 0000000000000000 Data: 0000

00:10.0 PCI bridge: Advanced Micro Devices [AMD] AMD-768 [Opus] PCI (rev 05) (prog-if 00 [Normal decode])
Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV+ VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap- 66Mhz+ UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort+ >SERR- <PERR-
Latency: 99
Bus: primary=00, secondary=02, subordinate=02, sec-latency=68
I/O behind bridge: 00002000-00002fff
Memory behind bridge: f4900000-f5ffffff
Prefetchable memory behind bridge: fff00000-000fffff
BridgeCtl: Parity- SERR- NoISA+ VGA+ MAbort- >Reset- FastB2B-

02:00.0 USB Controller: Advanced Micro Devices [AMD] AMD-768 [Opus] USB (rev 07) (prog-if 10 [OHCI])
Subsystem: Advanced Micro Devices [AMD] AMD-768 [Opus] USB
Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV+ VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap- 66Mhz- UDF- FastB2B+ ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 64 (20000ns max)
Interrupt: pin D routed to IRQ 19
Region 0: Memory at f4900000 (32-bit, non-prefetchable) [size=4K]

02:07.0 VGA compatible controller: ATI Technologies Inc Rage XL (rev 27) (prog-if 00 [VGA])
Subsystem: ATI Technologies Inc Rage XL
Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV- VGASnoop- ParErr- Stepping+ SERR- FastB2B-
Status: Cap+ 66Mhz- UDF- FastB2B+ ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 66 (2000ns min), cache line size 10
Region 0: Memory at f5000000 (32-bit, non-prefetchable) [size=16M]
Region 1: I/O ports at 2000 [size=256]
Region 2: Memory at f4901000 (32-bit, non-prefetchable) [size=4K]
Expansion ROM at <unassigned> [disabled] [size=128K]
Capabilities: [5c] Power Management version 2
Flags: PMEClk- DSI- D1+ D2+ AuxCurrent=0mA PME(D0-,D1-,D2-,D3hot-,D3cold-)
Status: D0 PME-Enable- DSel=0 DScale=0 PME-

02:08.0 Ethernet controller: Intel Corp. 82557/8/9 [Ethernet Pro 100] (rev 10)
Subsystem: Intel Corp. EtherExpress PRO/100 S Server Adapter
Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV+ VGASnoop- ParErr- Stepping- SERR- FastB2B-
Status: Cap+ 66Mhz- UDF- FastB2B+ ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR-
Latency: 66 (2000ns min, 14000ns max), cache line size 10
Interrupt: pin A routed to IRQ 18
Region 0: Memory at f4902000 (32-bit, non-prefetchable) [size=4K]
Region 1: I/O ports at 2400 [size=64]
Region 2: Memory at f4920000 (32-bit, non-prefetchable) [size=128K]
Capabilities: [dc] Power Management version 2
Flags: PMEClk- DSI+ D1+ D2+ AuxCurrent=0mA PME(D0+,D1+,D2+,D3hot+,D3cold+)
Status: D0 PME-Enable- DSel=0 DScale=2 PME-

[7.6.] SCSI information (from /proc/scsi/scsi)
kalimero:~# cat /proc/scsi/scsi
Attached devices:
Host: scsi0 Channel: 00 Id: 00 Lun: 00
Vendor: 3ware Model: 3w-xxxx Rev: 1.0
Type: Direct-Access ANSI SCSI revision: ffffffff

[7.7.] Other information that might be relevant to the problem
(please look in /proc and include all information that you
think to be relevant):
The output of vmstat while the copying took place (after the last line, the
system just hangs):

vincent@kalimero:~$ vmstat -n 100
procs -----------memory---------- ---swap-- -----io---- --system-- ----cpu----
r b swpd free buff cache si so bi bo in cs us sy id wa
0 0 0 821768 12628 57364 0 0 5176 44 296 421 2 4 94 0
1 1 0 451012 20380 392808 0 0 1804 1500 246 804 11 4 86 0
0 2 1412 9580 14752 914764 0 10 16251 16529 574 1399 4 19 77 0
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